The objective of this research paper is to study the exits productivity of a casting industry and find the way to enhance the productivity for that casting industry. Here we have focused on the industries; those are producing different metallic components by various casting processes. This research work is used changes in movement of material to better utilization of plant area which improves the productivity. With the Effective material handling system we can reduce the time required to material movement within plant. With providing Good ergonomics environment we can achieved efficient & effective performance of labour. Objectives of this study is to identify problems in the casting industry and improved it in terms of reduction in production time, number of manual process and back flow of materials by proposing an efficient plant layout and design of components used for loading of material used in casting process. This research used systematic plant layout technique, concept of semi automation /automation in casting process, material handling system, ergonomics and rework reduction methods. Overall productivity can be enhanced by solving these problems of ergonomics, manual process, material handling, ineffective utilization of plant area, back flow of materials, etc.